
Print is not dead. In fact it is more important than ever. With the ease of which content that can be put on a website and the amount of information available for internet users, print provides the unique opportunity to really distinguish yourself in specific, extraordinary and creative ways.
Colour printing is the process for all seasons. Bringing to life the mundane and the pragmatic, it is also the essence of high status and quality material. The choice of uncoated, coated and textural papers is abundant and the right paper choice can add an extra dimension to the actual feel of a piece, literally when you touch it.
If you are looking for the economical choice for your printed, leaflets, postcards or stationery, the digital revolution is here making it possible to print high quality colour sales literature, marketing material, promotional pieces and business stationery in smaller quantities at reduced cost.
Digital colour printing is the best option for those jobs calling for customized or variable data such as personalized invites, cards or mailing. For short run prestige printing, digital colour technology is an ideal solution for producing manuals, personalized training course materials and books with nominal waste.
Digital Printing, prepress costs are minimal and from the set up of your digital artwork file, printing starts almost immediately. Digital images can be reproduced at virtually any size. For extremely large work, prints can be tiled and assembled in situ.
The simplified process and quick turnaround of digital printing makes short runs much more affordable, reducing waste and providing for a faster proofing cycle where tight deadlines and quick response times crucial.
Digital colour printing is the best fit where there is a requirement for reduced or smaller archival storage and just-in-time delivery for short and medium print runs.
Lithography is still the most widely used colour process for commercial and trade printing today. Lithographic colour printing works on the principle of grease attracting ink and water repelling it. The printing master or plate is made up of clear areas that attracts ink to adhere to type and image areas.
Origination, the separation of artwork and images into their four process colours of Cyan, Magenta, Yellow and Black (CMYK) is carried out digitally to create films made up of dots, placed at different angles, that when combined will define all the subtle tints and shades that make up the final colour litho print.
Films are photographically transferred to plates which are then inked as they run on the press. Litho printing inks are translucent and the overprinting of the four colours produces a wide range of colours that renders a clear impression on a variety of papers with a smooth even finish.
Posters are all around us from A3 displays in shop windows to the huge billboards that dominate the urban landscape.
Aimed at viewers on the move, they need to catch the eye and communicate quickly. They can take the form of pop-up and display stands,
exhibition and retail point of sale graphics, internal and external signage,
or simple pavement signs, so require specialist printing systems that can prints to an extreme width, on virtually any material.
When printing on diverse materials and extreme sizes, the speed of the process has always limited production and turnaround. Screen printing technology has been the standard for larger runs , but digital printing systems which produce in excess of 100sq metres per hour and offer superior print quality are now the norm.
With widths up to and in excess of two metres, flatbed printers will print onto almost any substrate including wood, paper, glass and metal, up to 40mm thick. As the material being printed print is UV cured during the actual process, there is no drying time, so the final item is available immediately.
The are any number of special techniques and colours that can be employed to launch printed material of the paper.
Screen Printing is ideal for promotional materials such as T-shirts and mugs.
Embossing and thermography leave a raised impression on the surface.
Gravure printing delivers a high-quality image for large print projects from copper plates. Commonly used for magazines, greeting cards, wallpaper and large marketing campaigns.
Flexography because of the versatility of rubber or plastic plates is used to print directly onto jars, bottles and other packaging.
UV Varnish is a liquid coating applied to a the surface to add a clear glossy, matte, satin, or neutral finish. It's especially effective when used in isolation on images or large text.
Special Inks - metallic and many other colours have no close equivalent in the four-colour process. For elaborate and exact colour matching of original artwork for example, it is not uncommon to print in six or more colours. With presses capable of printing eight different plates in a single run, truly unique results can be achieved.
The choice of paper for print is as much an integral part of the design as every other aspect. Generally paper types are grouped according to the printing process that is to be employed. Of each group or classification there are hundreds of of different qualities--each manufacturer may produce several different qualities of paper for the same specific use.
Every designer should have a basic knowledge of the common types of paper and their suitability or lack of suitability for various jobs. Good quality halftones for instance should be printed on on a coated art paper to reproduce the best effect. Conversely rough surface antique papers, though they reproduce text well are not suitable for halftones.
But the use of premium uncoated papers for full colour reproduction can produce some satisfying results. As uncoated papers absorb more ink than coated papers, the "dot gain" has to be compensated for and as most pre-press matchprints have been developed for coated stock, colour proofing direct from the press is advisable. As the density of the ink reduces as it dries, denser ink film is required to enhance definition.
Reproduction requires the duplication of text and images from artwork to the final printed process. Obtaining good quality colour reproduction takes an experienced and expert eye.
As most artwork for print is now produced on-screen, monitors have to closely resemble colour as it will be printed. This colour calibration is sufficient for design composition and "soft proofing" but it is limited in its portrayal of printed colour as it is actually seen.
A computer monitor displays additive colours by projecting red, green and blue (RGB), whereas printed material colour is perceived in a subtractive way, light bouncing from the object, so before beginning any print run, a pre-press proof or matchprint is essential.
When outputting artwork to film, direct to plate or straight onto a surface as in the case of large format ink jet printers, careful attention has to be paid to the reproduction process.
Ink is transferred to a substrate in a uniform density. This is fine for solids, but where graduations of tone are needed the original image has to be broken down into a pattern of dots, which vary in size to give the impression of a continuous tone and printed so small as to be unseen by the naked eye.
Decisions have to be made about custom colour settings and scanning resolutions in regard to the material being printed. Under inked images will look washed out, too much ink and detail is lost. Where there is an unbalanced saturation, colour looks "muddy".
The art of talented reprographics lies is in being able to make these decisions in order to match proofs to the original images as quickly and closely as possible.
For printed publications the final stage of the production process involves trimming, folding and fixing the final pages.
In order to fold a printed pages without splitting the paper or board, it has to be scored or creased. How sharp or soft the fold depends on the direction of the grain. Several different methods are available depending on weight of paper. The most common is a rounded edged tool locked into a forme on a printing press.
Saddle stitching is the most widely used method of fixing lightweight publications up around 24 page capacity. The cover and pages are held open over a "saddle" and stapled along the back fold. For larger printed items, such a catalogues, books and magazines, the are several binding methods available.
According to the nature and material binding methods vary. Edition binding and perfect binding are the conventional forms of binding for hardback and paper back books.
Ring binding allows for the literature to opened flat and loose leaf pages of ready drilled paper can be inserted. Ring binders can vary from two or four spring or multiple spring. As material can be added or discarded quickly and easily ring binders are ideal for holding a collection of brochures or part works.
Mechanical binding utilizes a plastic or metal spiral comb to collate and grip the pages. As the pages lie flat this binding method finds favour with reference material and reports.
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